Daifuku provides a wide variety of lineups to address deliveries and production, which are becoming smaller in quantities and lots due to the diversification and complication of consumer needs. Our products not only improve efficiency but offer optimum transport services with high reliability and functions that will not damage the products. We also deliver transport systems that meet the miniaturization needs of semiconductors and the refinement needs of glass boards, factory automation systems for almost all processes in automotive plants, and conveyor systems for baggage handling at airports. Daifuku contributes to the streamlining of logistics through time and cost reduction.
Manufacturing and Distribution
Crown SportsWe offer various types of conveyors including chain conveyors for heavy cargo, roller-type conveyors for cases, accumulation conveyors, and inclined belt conveyors. Our lineups can flexibly accommodate the characteristics and installation requirements of customers' loads. The conveyors form an optimal transport system in combination with our automated storage and peripheral equipment, including sorting and picking devices.
Automatic Guided Vehicle
Daifuku offers automatic guided vehicles, including the FAV, which operates without rails; the FAC and Sorting Transfer Vehicles (STV) on rails; and the overhead monorail system Space Carrier (SPC). The FAV can travel laterally and diagonally, while the STV can combine with automated storage to create an advanced composite system. Since the SPC makes effective use of ceiling spaces, it flexibly allows various layouts.
Cleanroom Production Lines
Crown Sports The overhead monorail system Cleanway (CLW-07II) is used for intrabay and interbay transport. With high-speed transport of up to 300m/min and non-stop divert and merge operation, the CLW-07II can directly transport objects without passing through a storage system by using a noncontact power supply system to provide power to the cart.
Cleanway for Reticle Transfer
Crown Sports Because of its low profile, this Cleanway is widely used for reticle transfer purpose. A noncontact power supply system is employed to provide power to the cart. High-speed transport of 200m/min at max and non-stop divert and merge operations are possible.
Clean Space Carrier and Clean AGV
Crown Sports Daifuku's overhead monorail Clean Space Carrier and the rail guided system Clean RGV transport cassettes between Clean Stockers. They also supply cassettes to production devices. Additionally, Daifuku manufactures a cassette transporting conveyor called Clean Lifter and its peripheral transfer equipment. Products are customized according to customers' facility layout.
Automotive Production Lines
Chainless Conveyor System "Flexible Drive System"
The Flexible Drive System (FDS) is a chainless conveyor system that moves products with rollers that push the preceding carrier. FDS enables slow but stable transport and performs best in assembly and processing lines. Flexible conveying lines are created by using multiple drive rollers. This system is ideal for reducing operating noise and creating a pleasant work environment.
Electrified Monorail System - Ramrun
Crown Sports The Ramrun is Daifuku's top selling product. It transports automobiles in various stages of production inside a factory. The Ramrun can use overhead or floor monorails. Options are available to mount lifting and load transfer units. The HID (non-contact power supply) Ramrun model is ideal for clean and quiet operations. HID is also recommended for dusty and humid environments.
Chain Conveyor Systems
Daifuku's floor and overhead chain conveyor systems use trolley or Daifuku Magic technology. They are all robust and reliable systems that can be used in various environments. Uses include very harsh situations such as the transport of medium- and heavy-weight loads and coating work.
Engine Testing System
This system has an important role to thoroughly check and improve the quality of engines, which can be called "the heart" of automobiles and machines. We provide comprehensive systems which cover all processes including test preparations, test and various data measurements and those processes' peripheral transfers. The motoring bench, which does not use fire, and test equipment for EV (electric vehicles) are also available.
Paint System - E-DIP
Crown Sports The E-DIP is a transport system that can freely change the angle of a car body in a water or paint tank during the coating, washing, and undercoating processes. This technology improves the quality of coating work and reduces the length of the process.
This is a standard transport system that is able to carry baggage of various sizes and shapes. Daifuku's belt conveyors are widely used in airports all over the world. Horizontal and vertical sorting units can be installed so that various layouts are available for different purposes.
Individual baggage are placed on a tray set on a chain conveyor. The trays are tilted to discharge baggage according to destination, achieiving a high level of sorting performance. Curved and vertical units enable three-dimension layouts.
Baggage Tray System
Operable at 600 m/min, this is the fastest transport system in the world. Individual baggage are placed on a dedicated tray with an RFID tag embedded, and the baggage and tray are controlled as one unit to prevent missing baggage. The system can be easily combined with an automated storage system for temporary storage. Daifuku's Baggage Tray System is optimal for international hub airports and large airports.